Single-use moulded assemblies
At Alflow, we sell a wide range of single-use moulded assemblies for the pharmaceutical industry. The systems can be tailored to your requirements. The moulded design reduces the number of joints, thus reducing the risk of leakage and increasing process safety. See the selection of single-use assemblies from leading manufacturers on this site.
What are single-use moulded assemblies?
With our single-use moulded assemblies you get a flexible open design where we can offer assemblies custom made to your specifications. With experienced single-use engineers at your disposal, we make it easy for you as well as providing local, fast on-site support.
Single-use moulded assemblies are specially manufactured and assembled from a variety of single-use components into one complete system. They are suitable for transferring products in the pharmaceutical and biopharmaceutical industry, where purity and sterility are of utmost importance. Single-use assemblies can comprise:
- tubing
- fittings
- bottles and containers
- bags
- connectors
- clamps
- filters
- manifold assemblies
- etc.
Our single-use moulded assemblies are specially manufactured in platinum-cured silicone or TPE of biopharmaceutical quality to meet the requirements of sealing and welding applications. The single-use systems are available as barbed and moulded – also called moulded systems . The moulded connections in the single-use systems have a smooth inner surface for an even, unlimited flow.
Our moulded assemblies are complete, customised solutions that eliminate the risk of leakage, as there is only one component in a system. So apart from the fact that it is both quicker and easier to assemble, neither are there connections that can fail. Another advantage of moulded systems is that they have a completely smooth inner surface. This provides a laminar flow without obstacles. Thus also preventing the product from settling into any cracks.
The sterile single-use systems save time and reduce the risk of cross-contamination, while increasing productivity between batches. The systems are manufactured with a focus on quality, and they can be quickly installed and operational in a fraction of the time required to install traditional stainless-steel systems used for pharmaceutical and biotechnological filling.
Find the right single-use moulded assemblies for your application
We have a wide range of single-use moulded assemblies that can be used in a number of applications in the pharmaceutical and biopharmaceutical industries, including:
- Discovery and development of medicinal products
- Pharmaceutical upscaling
- Sterile bag systems
- TFF
- Virus filtration
- Inline integrity testing of filtration units
- Large-volume liquid transfer
- Bulk storage
- Transport of medicinal products
- Sterile filling
- Vaccine production
- Pharmaceutical sampling and delivery systems
- Bioreactor processes
- Cell media, harvesting and fermentation
- Pharmaceutical production and processing
- High-purity water transfer
The use of single-use moulded assemblies eliminates the need for production stoppages for the purpose of sterilisation, reduces the risk of contamination, and increases efficiency by incorporating moulded single-use manifold tubing assemblies. The single-use assemblies simplify cleaning validation in that they are used once and then discarded. By doing so, they reduce the end user’s labour costs and time, while saving energy and resource costs by eliminating the need for cleaning and autoclaving after each batch.
Single-use moulded assemblies provide flexibility and speed in facility design as system redesigns are implemented faster than with stainless-steel hard piping. They also provide less costly process development and design compared to steel systems.
Purchase single-use moulded assemblies from Alflow
We pride ourselves on ensuring you a good experience at Alflow. Therefore, on this site you can find single-use moulded assemblies of the highest quality from reputable manufacturers. This means that our single-use assemblies meet the requirements of the pharmaceutical industry in terms of use, hygiene, environment and serviceability. That is to say they are all type approved and produced in appropriate materials, such as e.g., platinum-cured silicone and TPE. That way, you can count on good performance with our moulded assemblies.
You can choose to have your single-use assemblies delivered with the current certificates that are suitable for the pharmaceutical industry. For example, certificates such as:
- FDA
- USP Class VI
- EN10204-3.1
- E&L data
- Gamma irradiation & Sterility Assurance Level SAL 10-6
- USP 85, USP 87, USP 88, USP 788
- ADIF
- CoA
- BPOG Extractable & Leachable test report
- Etc.
We recognise the importance of absolute cleanliness in pharmaceutical processes, and with single-use products you not only achieve perfect cleanliness, but also savings in time and in the use of cleaning agents.
All our single-use assemblies come with a comprehensive validation package and full traceability with identification on the packaging. It is also possible to equip the systems with RFID tags, which can be easily attached to assemblies for identification purposes, providing reliable electronic data storage and current status of assemblies from start to disposal.
Our sanitary moulded assemblies are assembled and packed in ISO class 7 clean rooms and can be sterilised using either autoclaving or gamma irradiation.
At Alflow, we have over 20 years of experience with processes, applications and components within industries such as the pharmaceutical industry. Therefore, if you need single-use moulded assemblies to move pharmaceutical liquids, you can find them at Alflow. Want to know more? Then our specialists are ready to help you find the right moulded assemblies, so that we work together to find the best match for your application. You can easily contact us here on the site.
See also our other single-use products
Do you or your customers need other single-use components for your processes? Then you can explore the range of single-use equipment. At Alflow you can find, e.g.:
Therefore, we have single-use equipment for several purposes, and you can find it at Alflow. We are a recognised supplier of high-quality products. At Alflow, we comply with current requirements and standards within several industries. This way, you and your customers are ensured of an efficient and optimal experience with our products.
We always seek to find the match that creates most value for your application, so that we can contribute to a greater return on your production through less maintenance and downtime. If we can achieve this together, we will live up to our goal of being the partner that creates value for you.
